Custom Solutions

About Custom Rack Solutions

Not every business fits into a one-size-fits-all storage solution. At RackUSA, we specialize in custom racking systems designed to maximize efficiency, streamline operations, and adapt to your specific needs.

Whether you’re optimizing vertical space with a pick module or mezzanine for fast-moving eCommerce fulfillment or building a rack-supported structure for cold storage logistics, RackUSA is your trusted partner.

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How We Deliver Custom Rack Solutions

On-site Consultation

Our experts visit your facility to assess and qualify your unique storage needs

Engineering Excellence

We combine in-house expertise with third-party PE-certified designs for scalable solutions.

Future-Ready Designs

Our systems are built to support your current operations and long-term growth.

Our Custom Rack Solutions

Drive In

High Density

Drive In / Drive Thru

Compact racks with internal aisles where the forklift can drive directly into the structure to load or unload pallets from the back. This maximizes the usable volume of the warehouse when access by item is not a priority.

LIFO · Bulk Storage · High density per aisle

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Vertical Space

Mezzanine / Pick Modules

A metal structure that creates one or more work levels above the existing floor without the need for civil engineering work. It allows for doubling the warehouse’s usable space by incorporating picking areas, offices, or high-bay storage.

Multiple Levels · No civil engineering work · Integrated Picking

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Great Height

Rack Supported Buildings

The rack structure itself supports the roof and walls of the building, eliminating the need for a separate industrial building. This is a common solution in high-rise projects exceeding 10 meters in height.

Self-supporting structure · AS/RS-compatible · over 10 meters high

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Automation

Pallet Shuttle Systems

An autonomous electric shuttle that moves along the rack channels to deposit and retrieve pallets without requiring a forklift to enter the structure. It combines the storage density of a drive-in rack with greater operational speed and real-time control.

Semi or fully autonomous · 4D & 2D · LIFO / FIFO

Gravity Conveyor integration with carton flow system

Material Flow

Gravity Conveyors

Roller conveyors that move boxes and units between warehouse zones without consuming energy, utilizing the controlled incline of the track. They reduce manual handling and speed up internal flow on picking and shipping lines.

No motor · Automated picking · Boxes and units

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